Taiwan's Manufacturing Shift: AI at the Helm

2024-03-21

AI: Powering the Engine of Tomorrow's Manufacturing Landscape

Shan Wu, editor

             In the journey towards digital transformation in manufacturing, AI (Artificial Intelligence) stands as an indispensable element. The utilization of AI trends to bolster Taiwan's manufacturing industry and foster international competitiveness is currently a focal point of attention.

Taiwan's industrial technological prowess has long held a significant position in global industry chains, spanning from information technology, consumer electronics, precision machinery, to the research and development of general consumer goods. It boasts abundant international competitive advantages. However, in recent years, factors such as the rise of emerging nations and political changes worldwide have led to the movement of global manufacturing sectors. Taiwan's previous model of mass production with low profit margins no longer serves as the most competitive profit model. For the manufacturing industry, quality, flexibility, and speed are now the keys to success. Through the integration of AI into manufacturing, achieving a mode of production characterized by small quantities and high diversity can enhance operational efficiency or service quality, thereby achieving transformation and upgrading.

Challenges for the manufacturing industry are increasingly mounting

        Enterprises now face the practical situation where customer demands shift from mass customization to personalization, production methods transition from mass customization to customization, production lines struggle to cope, and scheduling flexibility must be increased. Economic visibility is low, making demand prediction difficult. Capacity planning is not easy, leading to not only labor shortages but also skill gaps due to technological advancements outpacing existing employee capabilities. New employees lack experience, leading to a gap between academia and industry, necessitating more in-house training. Equipment is becoming increasingly precise and complex, resulting in higher costs for failure and OEM repairs. Thus, the challenges facing the manufacturing industry are growing.

AI empowers equipment with learning capabilities
        The greatest help AI brings to manufacturing lies in predictive maintenance,enabling machine equipment to have judgment capabilities akin to humans. Not only can it automatically complete various manufacturing processes, but through the training and learning of big data, it can also make judgments, predictions, and take appropriate actions. Predictive diagnosis of manufacturing equipment is a major advantage of AI in the manufacturing industry. Predictive diagnosis should include equipment life cycles, part life cycles, maintenance and repair management, decision support management, real-time operation monitoring, and other systems. By collecting real-time data and utilizing AI learning techniques to establish predictive models, unplanned failure losses can be reduced, ensuring stable operation of production lines.
        Improving yield is a key indicator for reducing production costs and enhancing product quality. Integrating AI algorithms to enhance process analysis techniques can optimize product quality, rapidly predict product quality characteristics, effectively shorten the R&D cycle, improve yield, and accelerate time to market. Introducing AI enables equipment to have visual learning capabilities. When encountering product defects, there is no longer a need for manual reinspection or adjustment of judgment criteria.

Machine arms learning autonomously

        The challenges of manufacturing with low variety and high-volume force manufacturers to frequently change production line content. However, factory retooling relies on time-consuming adjustments by professional engineers. Currently, with the application of AI technology, machine arms can autonomously learn how to grip and place objects. By combining machine arm simulation software, they can learn autonomously in a simulated environment, thereby overcoming the bottleneck of human adjustment of machine arms. AI enables line change tasks to be faster and more flexible in responding to rapidly changing market demands.    
        By 2025, 30% of enterprises are expected to adopt generative AI. Currently, generative AI is applied in business services, content creation, R&D, manufacturing, and operations and supply chain management. In the future, Taiwan's manufacturing industry is expected to seize opportunities in layout and entry under the existing AI foundation, particularly in terms of AI technology, AI industry development, and AI talent cultivation, to reduce costs, enhance enterprise confidentiality, and thereby increase industrial competitiveness.    
    
More information on exhibitors for intelligent and digital services:

CHUNG YI- EZiFASS: https://www.tmts.tw/en/product/2194
HOLDING ELECTRIC- RFID for smart Tool Management  https://www.tmts.tw/en/product/1710
LNC- Articulated Robot Controller:  https://www.tmts.tw/en/product/1724
BLUM- LC50 Digilog: https://www.tmts.tw/en/product/1692
EVERMORE- Industrial Robotic Arm:  https://www.tmts.tw/en/product/50
DOWELL- ESPRIT CAM: https://www.tmts.tw/en/product/1459
YCM- NH500A - High Production 2-Pallet Horizontal Machining Center: https://www.tmts.tw/en/product/923
SourcesITRI / https://www.itri.org.tw/ListStyle.aspx?DisplayStyle=18_content&SiteID=1&MmmID=1036452026061075714&MGID=1035141040456274172 

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